Solutions · Sensors and test systems
Production logging and final configuration
Connect sensor testing and documentation to your production process. Simulyzer products and Simulyzer-RT read internal sensor data, check measurement plausibility and support final configuration.
- Check serial numbers and sensor readings
- PLC integration using digital I/O or a network
- Program PSI5 parameters using script files
Challenge and solution
Production logging and final configuration in practice
Read internal data
Check serial numbers and other internal sensor data. The plausibility of acquired readings can also be checked and documented.
Cover manufacturing stages
Applications range from sensor chip production and integration into housings and wiring harnesses to complete vehicle components such as bumpers.
Perform final configuration
As an extension, non-volatile sensor parameters can be programmed. For PSI5 sensors, script files specify the addresses and values to be programmed.
Production integration
From PLC request to test result
Start the test
The PLC provides the start signal. Digital I/O or a network interface such as Modbus TCP connects the controller and the test system.
Test and configure
The application reads the specified sensor data, evaluates the measurements and, with the appropriate extension, programs the parameters.
Return the result
The PLC receives an OK-Finished or FAIL-Finished response. Test values and sensor data can be retained for production logging.

Software and integration
Integrate into your application
Application software
API library and various Windows and Linux applications for production integration.
API and programming languages
ANSI C/C++, .NET (for example C#) and LabVIEW. Adaptations for MATLAB and Python are possible.
Supported sensor interfaces depend on the measurement setup and selected hardware.
Products and development
Building blocks for your solution
The specific selection depends on interfaces, channel count and test requirements.
What would you like to test or develop?
Tell us about your sensors, interfaces and intended test sequence. Together, we can identify the hardware and software suited to your application.